HDPE butt-welding creates seamless marine hulls (Wikimedia Commons) HDPE Boat Building: Impact-Resistant Innovation vs Fiberglass Reality High-Density Polyethylene (HDPE) challenges fiberglass dominance in workboat construction , offering unmatched impact resistance for global fisheries and patrol vessels. With a density of just 0.95 g/cm³, HDPE boats remain unsinkable even when holed —critical for any mariner hitting submerged rocks worldwide. Unlike corrosion-prone aluminum or osmosis-vulnerable fiberglass, HDPE survives saltwater indefinitely through zero electrolysis and inherent buoyancy. Boat builders everywhere gain from local HDPE sheet availability, enabling CNC-cut sheet welding without expensive molds. Fouling resistance reduces barnacle growth 70%, saving 20% fuel versus painted hulls. Field repairs via plastic welding eliminate drydock needs—perfect for remote fishing fleets. HDPE vs Fiberglass: Technical Comparison Property HDPE Fiberglass Aluminum ...